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FDA Guidance for Manufacturing Hand Sanitizers

The outbreak of coronavirus has become a global threat.

With gradual spreading and increase in the number of infected persons, the COVID-19 has created a state of Public Health Emergency. To overcome this pandemic and ensure the safety of people, life sciences manufacturers all over the world are working continu-ously towards developing vaccines and solutions. However, in the meantime, the World Health Organization (WHO) is urging the general public to ensure hand hygiene as a measure to keep the virus at bay. In case, soaps are not available, the WHO is suggest-ing the use of alcohol-based hand sanitizers with a minimum of 60% alcohol to clean hands. However, consumers and health care professionals are facing difficulties accessing alco-hol-based hand sanitizers. To address this rising demand of hand sanitizers in the United States (U.S.), the Food and Drugs Administration (FDA) has released guidance for entities that are not regulated as drug manufacturers, for preparation and distribution of hand san-itizers. According to the guidance, firms can produce hand sanitizers for personal and health care use as long as they meet the following production criteria:

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The hand sanitizers must contain only the following ingredients:
The alcohol used in the production of hand sanitizer must be denatured before use. To denature the alcohol, Alcohol and Tobacco Tax and Trade Bureau regulations in 27 CFR part 20 and 21 provide the following formulas:
The hand sanitizers must contain only the following ingredients:
The hand sanitizers produced must have the same formula as that recommended by the WHO:

The addition of other active or inactive ingredients is not suggested by the FDA as it may impact the quality and potency of the product.

  • The manufacturing firm is required to keep a record of the key steps and controls to ensure that each batch is manufactured using the correct formula, and the correct amount of active ingredient and alcohol.

  • The hand sanitizers must be manufactured under sanitary conditions using equipment that are fit for use.

  • The manufacturing firm must use accurate analysis methods to verify the alcohol content in the samples of the finished product before the batches are distributed for use. Analysis methods used for verification may include gas chromatography (GC), alcoholmeter, hydrometer, or other chemical analysis of at least equivalent accuracy.

  • Labeling of hand sanitizers must align with the following: Appendix A (Labeling for Ethyl Alcohol Formulation Consumer Use), Appendix B (Labeling for Isopropyl Alcohol Formulation Consumer Use), Appendix C (Labeling for Ethyl Alcohol Formulation Health Care Personnel Handrub Use), or Appendix D (Labeling for Isopropyl Alcohol Formulation Health Care Personnel Handrub Use).

  • Hand sanitizer manufacturing firms are also required to register themselves with the FDA through the Drug Registration Listing System. Once the registration and listing is completed, the firm receives a confirmation from the FDA, post which they can begin to manufacture and distribute their products.

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